We have a skilled and experienced engineering team capable of designing and developing new products and tooling designs. Our team is proficient in using design and simulation softwares (AutoCAD and SolidWorks).
Once a product is requested, we erase the existing methods and processes to reset our thinking. By doing so, we can escape from fixed concepts and come up with fresh ideas to achieve the goal of the product.
In addition to designing new products, our engineering team also focuses on applying VAVE principles to existing products to identify opportunities for process improvement. By analyzing the product design and manufacturing processes, we can identify ways to optimize the use of materials, reduce waste, and improve production efficiency.
Tool Room
We have in-house setup to design and manufacture tools and dies. We have specialised tool room with precise machining setups- EDM, CNC and VMC machining processes. These machines are essential for producing high-quality and precise tools and dies, critical in the cold forging process, resulting in a more streamlined and efficient production process.
With this setup, we are capable to produce 500+ dies per month, enabling us to meet the critical demands of our customers in time. This level of manufacturing capability is a key advantage for us, as it allows us to maintain high standards of quality while also being able to scale production to meet the needs of our customers.
Cold Forging
Cold forging is a manufacturing process in which a metal blank is shaped into a desired form using compressive force and dies at room temperature, without the use of heat. The process is also sometimes called "cold forming". Cold forging is often preferred over other forming methods for its ability to produce high-strength components with excellent dimensional accuracy and surface finish. The process is also more efficient than traditional machining methods because it allows for the production of complex shapes in one go, rather than requiring multiple operations of cutting and shaping. The process is economical and suitable for mass production.
Secondary Operations
One of our strengths is our ability to manufacture cold forging parts and perform wide range of secondary operations on these parts to achieve extremely tight tolerances. This requires advanced machinery, specialized tools, and skilled technicians who are able to work with precision and accuracy.
As a full service provider, we are equipped to carry out a number of CNC, secondary operations and have specialised processes. Our secondary operations consist of- power presses, automating crimping machines, SPMs (Special Purpose Machines), centreless grinders, slotting machines, VMC machines, broaching machines, automatic milling machines, drill machines, and more.
Thread Forming
We have a variety of machines to support the manufacturing of fasteners, including Flat Rolling Machines, Round/Circular Rolling Machines, Tapping Machines and Forming Tapping Machines, which are used to create internal and external threads in the fasteners. We have acquired most of these machines from Taiwan, which is known for producing high-quality and reliable industrial machinery. This ensures that we are using state-of-the-art equipment that is capable of producing consistent and high-quality products to meet the specific needs of our customers while maintaining tight tolerances and consistent quality standards.
We have implemented Poka-Yoke on rolling machines to avoid any reverse/missed threads.
Heat Treatment
We are equipped with state-of-the-art Continuous Mesh Belt Hardening & Tempering Furnaces, an essential process for creating durable fasteners capable of withstanding extreme loads and environments. Our adherence to the stringent CQI 9 quality standard, developed by the AIAG, ensures that our production process meets the highest quality standards.
To further optimize our heat treatment process, our furnaces are equipped with a cutting-edge SCADA interface, enabling us to exercise advanced monitoring and control capabilities. An automated data recording system tracks all critical variables, such as temperature and time, ensuring complete traceability and documentation of our heat treatment process. This meticulous data collection is paramount for maintaining consistent quality standards and effectively tracking our production process.
Surface Treatment
We have two Automatic Chrome free Zinc Plating Plants which are equipped with state-of-the-art technology that allows for the plating of fasteners with a variety of passivations. The plants are equipped with sensors and continuous data monitoring and recording systems to ensure that the plating process is carried out in a consistent and controlled manner.
We also have baking ovens for hydrogen debrittlement, which is a critical step in the plating process which are used to remove the hydrogen atoms from the metal, which helps to prevent hydrogen embrittlement and ensure the strength and durability of the finished fasteners.
In addition, we have solutions for special coatings, such as Zinc Nickel, Zinc Flake, Copper, Copper Nickel, Nickel Chrome and Hot-Dip Galvanizing.
Adhesive Coating
Adhesive coating in terms of bolts and studs refers to the application of a specially formulated adhesive material to the threads of the fastener. This coating serves to fill gaps between the threads, which helps to prevent loosening of the fastener due to vibration or other external forces.
Additionally, the adhesive coating can help to seal the threads, providing a barrier against the entry of contaminants and moisture. Overall, the use of adhesive coatings in bolt and stud applications can help to improve the reliability and longevity of mechanical assemblies.
We have solutions for all kinds of adhesives used in fasteners.
